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Aluminum Shell Melting Furnace(Reducer Tilting)

Technical Advantages of KGPS MF Melting Furnace
Equipment cost is low. Equipment structure is relatively simple, cost is low
Mature technology. After more than ten years continuously improve,the technical of KGPS has already very mature.
Well-adapted. Low requirement to environment and durable.
Simple Maintenance. Because of it’s simple circuit and the low cost component, so the maintenance is simple and cost is low.

A.Power supply:

Technical Advantages of KGPS MF Melting Furnace

Equipment cost is low. Equipment structure is relatively simple, cost is low

Mature technology. After more than ten years continuously improve,the technical of KGPS has already very mature.

Well-adapted.  Low requirement to environment and durable.

Simple Maintenance. Because of it’s simple circuit and the low cost component, so the maintenance is simple and cost is low.

Thyristor starting/stopping and status.

Full electrical voltage, amperes, power readings and safeties

Huaxin Medium Frequency Power Supply improves circuit technology, develops and becomes newest medium frequency power supply in China, with configuration of 8th digitization circuit board. This power supply has wide frequency scope, constant capacity control, scan automatically zero-pressure start, double voltage and currency closed loop feedback system. And with rigorous protections of overcurrency, overvoltage, undercurrency, undervoltage, lack of water, defaut phase, gives equipment high stability and self automatically control and adjustment.

induction melting furnace part-MF power supply

B. Compensate Capacitor:

Reduce reactive power on distribution lines conveying , so it can reduce energy loss on the distribution lines.

Exert the potential of the equipment, addition equipment output ,fully improve equipment utilization.

Inductive reactive compensation to improve the power factor, save energy and reduce electricity costs .

Increase the voltage and improve power quality .

induction melting furnace part-Compensation capacitor

 

C. Furnace Parts:

1.Furnace Parts:

The mechanical parts of the MF furnace consisted of furnace pot,water power introduced into the system, titling device and other parts.

2.Furnace Ports:

Furnace port including furnace shell, induction coil etc.

3Furnace Shell

Furnace shell made of cast aluminum furnace shell halves connected together, with good rigidity, compact structure, easy maintenance, etc., the rotary bearing hole once processed, to ensure concentricity of the furnace shell and rotary bearing tilting furnace process will not be deformed due to misalignment.

induction melting furnace-aluminum shell furnace body

Induction Coil Design Principle

Coil is the heart of induction furnace, induction coils will produce a strong magnet field under the action of the electric current. Coil design is very important since Coil is the key part of the conversion between Electrical energy and heat. 99.99% red copper.

induction melting furnace part-induction coil

Reducer Features and Applications:

Reducer mainly by the transmission parts (gears or worm), shafts, bearings, housing and accessories formed. Is divided into two kinds of manual and electric, our company is the use of electric reducer.

Applied to the furnace shell furnace tilting, and compared to traditional manual gearbox, more secure and reliable, the speed proportioned.

Tilting Control Box

Tilting control box is in front of the furnace body, used to control the tilting (in the range of 0 ~ 95 degrees). It uses gear and steering operation, reliable, smooth, non-impact and creeping phenomenon, can stay in any position.

induction melting furnace part-Tilting Control Box

Water Cooling Cables

Water-cooled cables made of high quality material T2 multi-strand copper wire,outside is a high- strength fire-resistant rubber tube,connector cold forming,good contact and tensile strength

induction melting furnace- water cooling cables

Melting Site

induction melting furnace(aluminum) model

aluminum shell melting furnace working site

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